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      Tools You Will Need To Assemble A
         Boat Kit 
         
         
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      What comes with a driftboat
         kit? 
         
         
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      How Much Does it Weigh? 
         
         
      Tatman Boats Go To Chile 
         
         
      
         
         
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       Tools You Will Need 
         
       
            
          
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             Tools are a "hidden" cost of building one of our
                  kits, so it is important to know what sort of tools
                  you need to do the project. Tools last a long time,
                  and are useful in repairing or modifying the boat
                  down the road, which helps a little when trying to
                  justify the extra purchases. It is also equally
                  important to know what tools you don't need! In
                  general, you won't have any use for a table saw,
                  radial arm saw, band saw, drill press, jointer or
                  any similar "floor" mounted tools. We do all that
                  kind of cutting. The most major tools you'll need
                  are: 
                   
                  Since all of our boats are screwed together, you will
                  need one electric drill to countersink the screws,
                  and one variable speed, reversible drill to drive
                  the screws into the countersunk hole. We use a high
                  quality cordless on both counts, but they may be
                  more money than one wants to put into this part of
                  the project. As a compromise, perhaps only one
                  cordless would do. That makes for fewer tangled
                  electrical cords.
                  Two Electric Drills. 
            
            We recommend six to twelve, four inch "C"
                  clamps for virtually any of the boats. The closer
                  to twelve the merrier. The clamps should be strong,
                  with as large a "foot" as possible. The "foot"
                  should be machined flat, so that when you clamp to
                  the wood it will minimize dents. "C" Clamps. 
             
A
                  router is not required for building one of our
                  kits, but we include it in the tool list because it
                  adds so much to the "state of finish" of the boat
                  that it is worth having. Use a router to add
                  rounded edges to many of the parts. Take out an IOU
                  for the next Fathers Day or Christmas! A trip to
                  the second hand shop may yield a good buy on a used
                  router. An expensive one is not required. The only
                  bit you will need is a 5/16" round over one,
                  preferably carbide with a ball bearing guide. Router. 
                   
                  We use a 4"x 24" belt sander, which is about the
                  largest one can get, because it is a little easier
                  to bridge over some of the areas that require
                  sanding. For a given budget, we recommend erring
                  towards a smaller, higher quality sander rather
                  than a large, cheap one. You will need one or two
                  belts (in case one breaks) of heavy grit (as
                  close to #36 grit as possible) and two #80 grit for
                  finish sanding. Belt Sander. 
                   
                  The sabre saw (also called the reciprocating saw)
                  is the safest way to rough out the bottom plywood
                  panel, but if you are familiar and comfortable with
                  using a circular saw, you can lower the blade so it
                  cuts just a little more than the thickness of the
                  plywood and cut the shape out with it. This
                  requires the ability to control the saw when
                  cutting along a long curve. Use a sabre saw if you
                  aren't certain of your skill with a circular
                  saw. Saber Saw or Circular Saw. 
                   
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             These are a few simple tools you need when
                  assembling your boat. Our goal is two fold: the
                  first is that when you finish your boat and use it,
                  you feel as though you really built it yourself.
                  That means we need to leave a considerable amount
                  of the work to you. Our second goal is that we need
                  to complete the kit at the shop to the point that
                  the average person can put it together. One of the
                  ways to assure that is to make it build able with a
                  minimal collection of tools. 
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                     - Miscellaneous Tools:
 
                     
                     - Hand saw
 
                     
                     - Paint scraper
 
                     
                     - Measuring tape
 
                     
                     - Hammer
 
                     
                     - Metal file
 
                     
                     - Phillips driver heads for electric
                     drill
 
                     
                     - Countersinks for screws
 
                     
                     - Square
 
                     
                     - Caulking gun
 
                     
                     - Pencil
 
                     
                     - Paint brush
 
                     
                     - Vacuum cleaner with brush attachment
 
                     
                     - 1/4" drill bit
 
                     
                     - 1" drill bit
 
                     
                     - Sand paper #80 & #220
 
                     
                     - Hand plane
 
                     
                     - Straight edge
 
                     
                     - Framing square
 
                     
                     
                  
             
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             Four Inch "C" Clamps 
                  
                  
             
                  
                   
                  A good clamp for boat building should be
                  strong , with a smoothly twisting shaft. The
                  "foot", the part which comes into contact with the
                  wood, should be fairly large and machined flat. The
                  four inch is the minimum size for building a
                  driftboat. You could get by with five or six (on a
                  larger driftboat), but things go more efficiently
                  with ten or twelve. Most folks can borrow the
                  clamps they need. If you can't, or simply need new
                  ones, these are the kind we use. 
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            Clamps
                  each..............$10 
                  Six
                  clamps...................$48
                  
                  
            To order call (541)746-5287 or e-mail at: mckenzie@gregboats.com 
            
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             Screw Countersinks 
                  
                  
             
                  
                   
                  Here is another "we use this too"
                  recommendation. There are a lot of countersinks out
                  there on the market. Most of them are the
                  adjustable variety, which break frequently because
                  of the severe angles that need to be countersunk
                  into. These, made by Black & Decker, look
                  cheap, but we have used them for several years with
                  minimal breakage. They come in a bubble pack of
                  five, but you only use two of them (they're still
                  worth it!), the 1" and 1 1/4". 
                  You will need a countersink for the 3/4" screws in
                  the kit. The one to the right in the photo with the
                  fixed collar is made by Stanley. It works the best
                  for the 3/4" screw situations you find in building
                  your boat. 
                   
                  
                  
            Package of five
                  Countersinks.......$9 
                  Stanley 3/4"
                  countersink............8 
                  
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             Phillips Driver Bits 
                  
                   
             
                              
                   
                  All the screws provided in our kits are
                  Phillips heads. These Phillips head driver bits
                  will fit into the chuck of your variable speed
                  drill. We suggest having at least three to start
                  your building project.
                  
                  
              
                  
                  
            Three driver
                  bits......................$3 
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             Extra Long 1/4" Drill Bit 
                  
                  
             
                  
                   
                  While not necessary, this extra long drill
                  bit makes drilling through the gunnels (handrails)
                  a little easier. Its length allows you to get
                  better aim. 
                   
                  Long 1/4" drill
                  bit....................$8 
                   
                  
                  
            To order call (541)746-5287 or e-mail
                  at: mckenzie@gregboats.com
                  
                  
             
                   
            
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             One Inch Paint Scraper 
                  
                  
             
                  
                   
                  To a normal person, even the thought of a paint
                  scraper, no less seeing one, tends to bring on an
                  attack of anxiety. To boat builders, at least at
                  our shop, we find a paint scraper a tool that we
                  would never want to be without. A very sharp
                  one inch paint scraper can remove saw marks
                  much faster than any sandpaper. It can also help in
                  the removal of set up caulking and does well
                  scraping level varnish or paint drips and runs. We
                  recommend a "Hyde" brand one inch scraper and an
                  extra blade. A fine metal file will keep
                  it nice and sharp. 
                   
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                  Extra
                  blade.......................$2 
                  One inch paint
                  scraper................$6
                  
                  
            To order call (541)746-5287 or e-mail at: mckenzie@gregboats.com 
            
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